PROCESS PLANT LAYOUT (PPL) TOPICS
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PPD Process Plant Layout covers the terminology and concepts needed for equipment layout within the process plant. This includes equipment placement, spacing and orientation. It also includes pipe routing to key equipment nozzles considering operations and maintenance. The topics covered are chosen to prepare for the SPED Professional Piping Designer Level III Certification Exam; Level III or IV may be awarded depending upon years of experience and whether experience includes supervision. This is a very dense course and is packed with hard to find material covering a broad span of essential material. It is a master class for Pipers who are familiar with pipe routing and design. Experienced pipers who desire to advance into plant layout and equipment pipe routing are encouraged to take this course. Piping drafters who have performed plant layout in foreign countries desiring a refresher using English terminology are also encouraged to take this course.
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PART 1
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INTRODUCTION TO PROCESS PLANT DESIGN
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Stakeholders
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Rules and Results
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Project Life Cycle
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DESIGN PHASES AND INFORMATION
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Design Phases
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Information Flow
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Process Documents
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Piping Documents
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GENERAL LAYOUT CONSIDERATIONS
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Stakeholders and Information
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Layout Techniques and Methods
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Layout Considerations
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Example - Madden Methodology
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PLANT LAYOUT SPECIFICATIONS
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Equipment Spacing
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Equipment Elevation and Clearance
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Operations and Maintenance Clearances
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Plot Plan Development
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PART 2
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INSTRUMENTATION
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Control Loop Elements
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Pressure Measurement
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Flow Measurement
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Temperature Measurement
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Level Measurement
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Installation Concepts
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More Installation Concepts
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PUMP SELECTION
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Centrifugal Pump Configurations
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Centrifugal Pump Cavitation and NPSH
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Centrifugal Pump System Design
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Positive Displacement Pumps
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Motive power for Pumps
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PUMP LAYOUT
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Configuration and Elevation
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Pump Piping Layout
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Temporary Strainers
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Pump Access
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Pump Loading and Redundancy
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Pump Installation Examples
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COMPRESSORS
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Centrifugal
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Reciprocating and Rotary
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Drives
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Auxiliary Equipment
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Pulsation Control
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Lube-Seal Oil and Condensate
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Maintenance Requirements
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Supports and Foundations
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Combining Requirements on Layout
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PART 3
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HEAT EXCHANGERS
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Heat Exchange Concepts
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Shell and Tube
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Plate
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Spiral Hairpin Air Cooler
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Applications
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Exchanger Arrangements
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Nozzle and Piping Arrangements
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Construction and Maintenance
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DRUMS
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Drums Introduction and Internals
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Drum Applications
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Deaerator Steam Reflux Applications
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Drum Placement and Elevation
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Drum Layout and Piping
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Drum Instrumentation Arrangement
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DISTILLATION TOWERS
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Distillation Concepts
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Trayed Tower Controls and Nozzles
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Nozzle Orientation and Elevation
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Tower Platforms and Access
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More Platforms and Access
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Access of Height
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TANKS
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Types and Containment
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Tank Details
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Layout
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PART 4
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FURNACES
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Types and Terminology
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Coils and Burners
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Controls and Equipment
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Placement and Transfer
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REACTORS
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Overview and Terminology
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Applications
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Layout
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Delayed Coker Drums
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PLANT STRUCTURES
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Structural Concepts
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Loads and Access
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UNDERGROUND PIPING
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UG Piping in Plants
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UG Components
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Sewer Sizing
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Boxes and Drains
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Hydrants Monitors Double Wall
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PART 5
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PIPING PIPE RACKS
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Pipe Rack Terminology
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Rack and Bent Layout
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Rack Pipe Layout
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Rack Pipe Expansion
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Construction and Details
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Other Uses
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PIPE STRESS AND B31.3
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Component Class
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Pipe Stress Overview
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Weight Solutions for Rack Piping
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Thermal Expansion
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Simplified Pump Nozzle Load Check
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Simplified Vessel Pipe Stress Check
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Simplified Expansion Loops Design
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Intro to B31-3
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CAD
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Data Structures
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Rendering From Data
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Database Issues
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Database Integrity Capture and Reuse
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